Precast Concrete Piles

Precast Concrete Piles

METRIC Precast Concrete Piles manufactures reinforced (RC) and prestressed (PC) piles of all sizes and classes, suitable for multiple structural applications. In general, the main function of load bearing piles is to transfer to load to lower levels of the ground which are capable of sustaining the load with an adequate factor of safety and without settling at the work load by an amount detrimental to the structure that they support. Pile foundations are considered when: structural loads need to be transmitted through soils exhibiting low bearing capacity to deeper more competent strata, to resist uplift of lateral forces, to support structures over water and carry loads below scour depths, and/or building in area where future adjacent excavations are expected. 

 

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METRIC Reinforced Concrete RC Piles bring a peace of mind to our ever growing list of satisfied customers as concrete is poor in tension, yet excels in compression. Combining concrete with the added beneficial characteristics of steel provides the ultimate composite that excels in both tension and compression. With the usage of high strength cement and high tensile steel, METRIC Reinforced Concrete Piles have excellent tensile strength and compressive strength. These attributes allow our piles to be significantly more durable during transportation, pitching and driving. 

Benefits and Advantages

High Load bearing capacity

With the Application of high compressive strength concrete, METRIC Reinforced (RC Piles) and Prestressed (PC Piles) Piles allow higher load capacity for more economical design of foundation system.

Strong Pile Joints

End plates which are designed for filler welding offer a more reliable joint than conventional piles.

High Durability

As a result of high strength concrete, METRIC Reinforced (RC Piles) and Prestressed (PC Piles) Piles has higher resistant in corrosive soil.

Specifications

METRIC Reinforced (RC Piles) and Prestressed (PC Piles) Piles are factory manufactured to MS ISO 9001:2008 Quality Management System: Manufacture of Concrete Piles (Prestressed and Reinforced).

Standards

Content
MS 552
Ordinary Portland Cement (OPC)
Aggregates
BS 882
Washed mining sand, 20mm granite
Prestressing Strands
BS 5896
Longitudunal indented prestress wires
High Tensile Steel
MS 146
Longitudinal reinforcement bars
Lateral Reinforcement (Links)
MS 144
Hard Drawn Wires
End Plates
BS 4360
Mild Steel Joints
Admixtures
BS 5075
Superplasticizer

Characteristic Strengths of Materials

Table Header
Concrete
Prestressed Piles
At transfer
35N/ mm2
Specified 28 day strength
60N/ mm2
Normallt reinforced Piles
Specified 28 day strength
45N/ mm2
Longitudinal Reinforcement
Prestressing wires
Tensile Strength
1670N/ mm2
High Tensile Steel
Yield Strength
460N/mm2
Hard Drawn Wires
Yield Strength
600N/ mm2

Specifications

Pile size (mm) Pile Dimensions (mm) Available length (m) Weight (kg/m) Link (mm) End plate (mm)

A

B
C
Size (mm)
Spacing P1
X1
Spacing P2
X2
Thickness
Reinf.
Dowel Length
125
128
122
125
6.3
38
4
40
625
<100
4750
6
4 Y 8
400
150
153
147
150
6.3
54
4
40
750
<100
4500
6
4 Y 9
400
200
204
197
200
6.3
96
4
35
100
<100
400
6
4 Y 12
400

Table 1: Prestressed Concrete Pile and End Plate Dimensions

Pile size (mm) Product Code Pile Type Min. Concrete Strenght (N/mm2) Main Reinforcement (nos /diameter) Pile Weight (kg/m) Maximum Structural Capacity (tones) Reconmemended Working Loads (tones)
125
PCS-1
Prestressed
60
4 P 4
38
22
18
150
P1
Prestressed
60
4 P 5
54
32
25
200
P1
Prestressed
60
8 P 5
96
55
45

Table 1(a) :Prestressed Concrete Pile Specification and Load Capacity

Pile size (mm) Pile Dimensions (mm) Available length (m) Link (mm) End plate (mm)

A

B
C
3
6
9
12
Size (mm)
Spacing P1
X1
Spacing P2
X2
Thickness
Reinf.
Dowel Length
125
128
122
125
o
o
4.5
50
375
62
varies
6
4 Y 8
400
150
153
147
150
o
o
4.5
50
450
75
varies
6
4 Y 9
400
175
178
172
175
o
o
4.5
40
525
87
varies
6
4 Y 10
400
200
204
197
200
o
o
o
o
4.5
35
600
100
varies
6
4 Y 12
400
250
255
245
250
o
o
o
o
5
35
750
100
varies
6
8 Y 10
400
300
305
295
300
o
o
o
o
6
45
900
140
varies
6
4 Y 16
400

Table 2:Reinforced Concrete Pile and End Plate Dimensions

Pile size (mm) Product Code Pile Type Min. Concrete Strenght (N/mm2) Main Reinforcement (nos /diameter) Pile Weight (kg/m) Maximum Structural Capacity (tones) Reconmemended Working Loads (tones)
125
RCS-1
Reinforced
54
4 Y 4
38
22
18
150
R1
Reinforced
45
4 Y 9
54
32
25
150
R2
Reinforced
45
4 Y 8
54
31
23
175
R1
Reinforced
45
4 Y 10
74
43
35
175
R2
Reinforced
45
4 Y 9
74
42
32
200
R1
Reinforced
45
4 Y 12
96
57
45
200
R2
Reinforced
45
4 Y 12
96
55
43
250
S
Reinforced
45
8 Y 10
88
70
300
S
Reinforced
45
4 Y 16
125
100

Table 2(a): Reinforced Concrete Pile Specification and Load Capacity

JKR Specification

Pile size (mm) Pile Dimensions (mm) Available length (m) Link (mm)

A

B
C
3
6
9
12
Size (mm)
Spacing P1
X
Spacing P2
Y
Spacing P3
Z
150
153
147
150
o
o
4
40
750
40
750
100
varies
200
204
197
200
o
o
6
65
600
72
600
80
varies
250
255
245
250
o
o
o
o
6
55
750
63
750
70
varies
300
305
295
300
o
o
o
o
6
50
900
58
900
65
varies

Table 3:JKR Reinforced Concrete Pile and Dimensions

Pile size (mm) Product Code Pile Type Min. Concrete Strenght (N/mm2) Main Reinforcement (nos /diameter) Maximum Structural Capacity (tones) Reconmemended Working Loads (tones)
150
R2
Reinforced
45
4 Y 10 (1.39%)
34
25
200
R2
Reinforced
45
4 Y 12 (1.13%)
58
45
250
S
Reinforced
45
4 Y 16 (1.25%)
93
77
300
S
Reinforced
45
4 Y 20 (1.35%)
129
108

Table 3(a):JKR Reinforced Concrete Pile Specification and Load Capacity

Types of Pile Shoe

Accodring to JKR, there are 5 different types of pile shoe. These 5 types are shown as below.

Oslo Pointed Shoe (aka Rock Shoe) Specification

X (mm) A (mm) B (mm) C (mm) D (mm) E (mm) F (mm) J (mm) K (mm) L (mm)
150
40
50
75
6
50
10
400
8
5
175
40
50
90
6
50
10
500
8
5
200
40
50
90
6
50
12
500
8
5
250
40
50
130
9
75
16
600
8
5

Air hole size and type may vary depending on pile size.

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